Pack Volumetric Energy Density

Pack Volumetric Energy Density is the total nominal energy of the battery pack divided by the volume it occupies.

The battery pack volumetric energy density is a simple calculation:

Battery Pack Volumetric Energy Density

The easiest is to perhaps just look at the best and worst of the Wh/litre values:

However, the battery pack volumetric energy density is not so easy to pin down when benchmarking as the volume of the envelope is not often given. Sometimes overall dimensions are defined for the packs, but they tend to be maximums and hence the calculated volume is larger than the actual outer pack envelope.

XPENG G6 Battery

This means the pack gravimetric energy density is often more reliable. This is where statistical data from lots of packs can be useful.

battery pack volume versus total energy

If we look at this plot then perhaps we can see an upper and lower trend. This might be useful at the early design stage to set a range for the volume. These trends would be much tighter if we filtered out the older battery packs, this can be done with the excel version of the pack database.

pack volume vs total energy

This post has been built based on the support and sponsorship from: Thermo Fisher Scientific, Eatron Technologies, About:Energy and Quarto Technical Services.

Another important plot is the Pack Volumetric Energy Density compared to the Cell Volumetric Energy Density. This effectively gives a packaging efficiency.

pack volumetric density vs cell volumetric density

The slope of the line of best fit is 0.3309 and hence 33% packing efficiency.

battery pack benchmarking sheet

Battery Pack Database

This excel download contains all of the data we have shown here and lots more.

Leave a Comment