Pack Thermal Runaway

At a pack level we need to consider more than the cells when we look at thermal runaway. However, we need to start with the cell.

battery thermal runaway block diagram

Battery Thermal Runaway

What causes a cell to go into thermal runaway?

Then we need to consider the Cell to Cell Thermal Propagation.

cylindrical cell sidewall rupture

Thermal Propagation

We tend to use thermal runaway to describe a single cell and thermal propagation to describe the cell to cell spread.

There are ways to manage / mitigate cell to cell thermal propagation — see Propagation Mitigation for a fuller treatment of the barrier, venting, clustering and fusing strategies used.

Arcing

With High Voltage (HV) and a gas loaded with carbon it is inevitable that we will get electrical arcing during thermal propagation — see also DC Arc Flash Hazard and Arc-Management Methods for how that risk is managed at pack level.

See also

Thermal Interface Materials