Calculated Peak Power

DCIR and ohms law

For most simple peak power calculations we will be interested in the Direct Current Internal Resistance (DCIR) value for a new cell at 50% SOC (25°C, 10s), Open Circuit Voltage (OCV) and minimum voltage. Note: this is just an estimation and this needs to be compared to the manufacturers specifications and tested values. However, as … Read more

Battery Power Demand Solution

pack solution for a given power demand

Knowing the power demand for a battery cell or pack is really useful, but how do you turn that into a current demand? The following image shows the solution we use in the Battery Calculations Workbook and in the Vehicle Model. At first it can look daunting, but it is quite simple, maybe too simple … Read more

Sources of Error with the Coulomb Counting Method

SoC definition for Samsung SDI 94Ah cell

It is really important to understand the sources of error with the coulomb counting method as this forms the backbone for most SOC estimation algorithms. SoC Estimation by Coulomb Counting is based on the measurement of the current and integration of that current over time. There are five main sources of error with the coulomb … Read more

Emergency Shutdown

There can be a number of reasons to do an Emergency Shutdown of a battery pack and a number of approaches to this. Hence interesting to layout and discuss this topic. It should be noted that we are discussing the BMS opening the contactors. The main reasons for an emergency shutdown are: Each of these … Read more

Current Limit Estimation

There are a number of reasons to estimate the charge and discharge current limits of a battery pack in real time: Hence this is a key function of the Battery Management System (BMS). The difficulty is that the current limits are dependent on a number of factors, for the cell alone we should consider the … Read more

Cylindrical Cell Comparison 4680 vs 21700 vs 18650

In this Article, we will compare different Cylindrical Cell Sizes used in electric Vehicles. 4680 vs 21700 vs 18650.

Battery Module: Manufacturing, Assembly and Test Process Flow.

In this article, we will look at the Battery Module Production. There are 7 Steps for Battery Module Production.