2022 Ford F-150 Lightning ER

2022 Ford F-150 Lightning ER

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The 2022 Ford F-150 Lightning ER is the larger Extended Range version.

Ford F-150 Lightning

Note: at the moment we have limited data around this battery pack. We will update and add more data as it is available.

Specifications:

  • total energy = 142kWh
  • usable energy = 131kWh
  • peak discharge power 472kW10s 
  • continuous power [kW]
  • nominal voltage = 349V
  • capacity = 408Ah
  • voltage range = V to V
  • weight = 816.5kg

The weight was given as 1800lb when the US President asked, is this the Standard or Extended Range pack?? Reference 4 however states that the battery mass for the F-150 ER is 675kg, however, this was at a seminar in 2019 and hence a lot can change in that time.

  • volume pack = litres
  • pack dimensions =
    • module =
  • number of cells =
    • s
    • p
  • cooling system = liquid (water-glycol)
  • charge time = 15% to 80% in 41 minutes [5]
    • 10 minutes to add 54 miles
    • up to 150kW charge power (expected limit)
  • V2V Charging – the F150 Lightning can charge other vehicles (V2V)
    • with the Mobile Power Cord and an additional aftermarket adapter (P/N 691944Y sold separately by Parkworld), the Pro Power Onboard feature will allow the F-150 Lightning with the 9.6kW option and F-150 PowerBoost Hybrid with the 7.2kW option to charge other J1772-equipped EVs.
  • pack cost = ($10,000 more for the extended vs standard range)
  • Modules:
  • Cells:
    • cell make and model = SK On NCM9 (JV manufacturing BlueOvalSK)
    • cell format = pouch

Key Pack Metrics:

  • Gravimetric energy density, pack = 174Wh/kg
    • Cell = Wh/kg
  • Volumetric energy density, pack = Wh/litre
  • Gravimetric power density, pack = 578W/kg10s
  • Volumetric power density, pack = W/litre10s
  • Estimated cost = $/kWh
  • Cell to Pack mass ratio
    • module to pack mass ratio = %
  • Cell to Pack volume ratio

This post was made possible by h.e.l group who are supporting BatteryDesign.net

Other key features:

  • Safety
  • BMS
  • HV Distribution
  • HV and LV Connections
  • Cooling Connections
  • Structural / non-structural pack
  • Case material
  • Sealing strategy
  • Venting strategy
  • Durability
  • Warranty
  • Availability
  • Recycling
  • Shipping

References

  1. 2022 Ford F-150 Lightning Technical Specifications, Ford Media
  2. Ford F-150 Lightning’s Battery Alone Weighs As Much As A Volkswagen, JALOPNIK
  3. Ford F-150 Lightning: Standard Vs Extended Range Battery, InsideEVs
  4. 39th International Battery Symposium, Bob Taenaka (do send us a public link if possible to these slides)
  5. F-150 Lightning™ Charging, Ford
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