BMW

A look at the battery packs of BMW arranged in chronological order with snippets of news, technical papers and presentations.

battery pack mass versus total energy for all packs in the database and BMW picked out in red

Benchmarking BMW against other packs in our battery database you can see that it is perhaps on the heavier than average side.

BMW i3

BMW’s first fully electric vehicle was the i3. Quite a radical design that was launched in 2013. The first mass produced car with most of its internal structure and body made of carbon-fibre reinforced plastic.

  • i3 – this electric vehicle with optional range extender has steadily improved in battery capacity with the cell developments from Samsung SDI supporting the progress.
    • 2013 BMW i3 – the first generation of this EV and Range Extended EV.

Gen 5 Battery Packs

  • GEN 5 Battery System – maximises number of cells per module, reduced number of modules and prismatic cell.
    • 2021 BMW iX3 – the first vehicle off the Gen5 electrification platform.
    • BMW i4 – pure EV
    • BMW i5
    • BMW i7

Up to this point BMW had focused on Prismatic based cells. The move to cylindrical cells for Gen 6 is quite radical for BMW.

Gen 6 Battery Packs

  • GEN 6 Battery System – this introduces the 4695 and 46120 cylindrical cells, launched from 2025.
  • BMW 46xx Cell – a collection of notes and posts relating to the BMW 46mm diameter cell.

Over twelve model years the gravimetric energy density of BMW’s production battery packs has risen from 71 Wh/kg (ActiveE, 2012) to 190 Wh/kg (iX3 Neue Klasse, 2025) — a 167% increase driven by cell chemistry advances, pack architecture changes, and structural integration.

BMW BEV gravimetric pack energy density progression 2012-2025. Data: BatteryDesign.net Benchmark Database v1.7 (entries: ActiveE 71.1, i3 Gen1 90.7, i3 Gen2 129.7, i3 Gen3 151.8, iX3 Gen5 155.0, i4 148.6, i7 174.0, i4/i5 154.0, iX3 NK 190.0 Wh/kg).

Pack generations, cell format and chemistry that support this are tabled below:

GenerationYearCell FormatChemistryPack Energy Density
Gen12013Prismatic (Samsung SDI)NMC 111 / Graphite90.7 Wh/kg (i3)
Gen22016Prismatic (Samsung SDI)NMC 622 / Graphite129.7 Wh/kg (i3)
Gen32018Prismatic (Samsung SDI)NMC 811 / Graphite151.8 Wh/kg (i3)
Gen42019Prismatic (CATL)NMC 811 / Graphite~150 Wh/kg
Gen52020Prismatic pouch (CATL)NMC 811 / Graphite155.0 Wh/kg (iX3)
Gen62025Cylindrical 4695 (46×95 mm)High-Ni NMC / Gr+Si190.0 Wh/kg (iX3 NK)

See also: Stellantis Batteries, Rimac