Stack Pressure & Interfacial Resistance for Pack Designers

Solid state cell interfacial pressure - pencil drawing of a huge press

Every solid-state chemistry roundup mentions that cells need “stack pressure,” usually as a single line in a spec table. What that line means for the person actually designing the pack around the cell: This gets skipped almost everywhere. This is the pack-design follow-on to our cell-level piece on What’s the right stack pressure?, which covers … Read more

The Form Factor Dilemma in High-Silicon Anodes: Structural Rigidity, Porosity Loss, and Plating Risk

AION Engineering INC While silicon (SiOx/SiC/Si) based anodes skyrocket battery capacity, their swelling character reaching up to 300% volume expansion transforms cell design from a purely electrochemical challenge into a brutal mechanical packaging problem. It is not just about how much lithium the active material can store; how the casing structurally resists (its rigidity) when … Read more

Mapping Pouch Cell Pressure Distribution in Operando

Schematic experimental setup: The pouch cell (orange) and pressure mapping sensor (blue) are situated between the compression pads (black) and CompreCell Pouch cell fixture (grey).

CompreCell Pouch x TekScan Sensor Author: rhd instruments GmbH & Co. KG Post based on an application note for which that and a full summary are now available: rhd-instruments.de magazine Introduction The pressure applied to pouch cell batteries is key to their performance and cycle life [1, 2, 3, 4]. One of two modes of … Read more