Tesla 4680 Cell Generation 2

The Tesla 4680 Cell Generation 2 is interesting as this has been in the battery and electric vehicle news so much.

Tesla 4680 Gen 2 cell

We originally looked at the Tesla 4680 cell back in November 2022, since then lots of progress and once again The Limiting Factor have done a teardown.

The “roses” that collect the edges of the anode and cathode, providing the tabless design have changed a lot. The video embedded below is really worth watching.

Metrics

  • Energy Density
    • Gravimetric = 272 Wh/kg
    • Volumetric = 716 Wh/litre
  • Power Density
    • Gravimetric = 1488 W10s/kg
    • Volumetric = 3917 W10s/litre

This post has been built based on the support and sponsorship from: Thermo Fisher Scientific, Eatron Technologies, About:Energy, Quarto Technical Services and Alvatek.

Specifications

  • Nominal Capacity = 25.73 Ah
  • Nominal Voltage = 3.7 V
  • Nominal Energy = 95.2 Wh
  • Mass = 0.35 kg
  • Format = Cylindrical
  • Chemistry = NMC Family
  • Cathode
    • Chemistry = NMC955
    • Thickness = 150µm
  • Anode
    • Chemistry = Graphite (no silicon)
    • Dry manufacturing process
  • Dimensions
    • Diameter = 46 mm
    • Height = 80 mm
  • Volume = 0.133 Litres
  • Can Wall Thickness = 0.35 mm
  • Maximum Discharge Power = 521 W

The maximum discharge power is based on the Tesla Cybertruck peak power of 845bhp and the number of cells in the 122.4 kWh (usable) pack.

References

  1. Generation 2 4680 Tested // Results & Analysis, The Limiting Factor, YouTube
  2. ‘Cybercell’ Teardown // The Generation 2 4680 *Bonus Content*, The Limiting Factor, YouTube

See also: 46xx Cylindrical Cells

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