The Structural Role of Carbon Black in Dry Electrode Processing

carbon black role in dry electrode

The conventional framing of carbon black in lithium-ion battery electrodes is electrochemical – it is an electronic conducting agent that enables the formation of the electrical wiring within an electrode. It has typically been specified by loading, surface area and subsequent powder or electrode resistivity. For wet slurry coating, this framing is broadly adequate. The … Read more

Tesla 4680 Cell Generation 2

Tesla 4680 Gen 2 cell

The Tesla 4680 Cell Generation 2 is interesting as this has been in the battery and electric vehicle news so much. We originally looked at the Tesla 4680 cell back in November 2022, since then lots of progress and once again The Limiting Factor have done a teardown. The “roses” that collect the edges of … Read more

Cybertruck Battery Pack Structural Analysis

The Munro Live Youtube channel tore down a Cybertruck vehicle below are some insights and highlights for the vehicle’s battery pack. The Cybertruck battery pack uses Tesla’s 2nd generation 4680 form factor cells and the battery pack also is a structural element of the vehicle. The seats are directly attached to the battery pack which … Read more

Tesla Self-Activated Draining System

Tesla self activating drain plug

The Tesla Self-Activated Draining System was patented some time ago, but this simple mechanical device is still being used in the latest Cybertruck. A method of managing leakage of liquid inside a battery system comprises: containing leaking liquid in a non-liquid sensitive region of the battery system so as to protect internal electrical components of … Read more

Types of Battery thermal management Systems

Battery thermal management (BTMS) systems are of several types. BTMS with evolution of EV battery technology becomes a critical system. Earlier battery systems were just reliant on passive cooling. Now with increased size (kWh capacity), Voltage (V), Ampere (amps) in proportion to increased range requirements make the battery thermal management system a key part of … Read more

Auxiliary systems power consumption in electric vehicles

Auxiliary systems power consumption in a vehicle especially an electric vehicle have a big effect on the vehicle range. The Range is decided by the battery capacity in kWh. Battery capacity is primarily used to provide traction power through AC or DC motor. Efficiency of motor, drivetrain and battery can tell you how much power … Read more