Electrical Contact Resistance

The Electrical Contact Resistance at a metal to metal contact is primarily governed by: The surface structure can be further described by the surface flatness, surface oxidation and water adsorption. These joints in a battery pack will either be welded or bolted. Initially the easiest to think about is the bolted busbar joint. The bolt … Read more

Cell Level Fusing

Accelonix cell wire bonding

When we connect cells in parallel to increase the capacity we might also want cell level fusing. This fusing being by definition designed to disconnect a cell that for some reason is sinking or delivering high currents. The fusing can be inside the cell and sealed or external to the cell, sometimes both internal and … Read more

How to select EV Fuses

fuse breaking energy

The fuse selection procedure is very similar to contactor selection and complementary parameters help to select EV fuses. Fuse datasheets include breaking current-time characteristics. Some of the fuse manufacturers also provide thermal and mechanical characteristics. Thermal and Mechanical Specifications Fuses are simple busbars with melting elements inside. Therefore, the initial step is always to define … Read more