What is the Optimum Design of a Cooling Plate for Uniform Cooling?

A question the battery thermal team often face is: What is the Optimum Design of a Cooling Plate for Uniform Cooling? To achieve optimum uniform cooling, a cold plate must be designed to minimize temperature gradients across its surface and prevent localized hotspots. Cell to Cell Temperature Gradient The cell to cell temperature gradient in … Read more

Reducing Cell-to-Cell Temperature Gradient Related Inhomogeneous Aging

Reducing cell to cell temperature gradients

In state-of-the-art indirect liquid cooling systems, temperature variations within a battery electric vehicle (BEV) lithium-ion battery (LIB) module are unavoidable: A cell-to-cell temperature difference of up to 5 K is generally considered acceptable within existing battery thermal management system (BTMS) concepts. However, the operating temperature of LIB cells plays a crucial role in their degradation … Read more

Base vs Side Cooling Cylindrical Cells

cylindrical cell base versus end cooling

Base vs side cooling of cylindrical cells is often brought up in online discussions and in many OEMs designing battery packs. We looked at this before within Thermal Conduction in a Cell, however, I think it is worth expanding this topic. The Tesla design cools the side of the cell and the Lucid Motors cools … Read more

Cell Temperature Gradient

pouch cell temperature gradients

A cell temperature gradient can limit performance and the lifetime of the cell. Therefore, it is important to design the battery to minimise the temperature gradient. This can be particularly difficult in the case of high performance battery packs. The maximum temperature differential in a cell is normally specified as ~2°C to minimise the degradation … Read more

Smart Battery Development

smart battery design

Prof James Marco WMG Energy Group Significant advances have been made in recent years in our understanding of the electrochemical performance of lithium-ion batteries (LIBs), their degradation, safety, manufacturability and recyclability – in part, through innovations in experimental methods and mathematical modelling. WMG is at the heart of this research through our involvement in projects … Read more