Direct Cathode Recycling

Renew Reuse Recycle and Remanufacture

Selective Relithiation vs Pyro- and Hydrometallurgical Routes Recycling Processes and Recycling Process Engineering both mention direct recycling in passing, alongside the pyrometallurgical and hydrometallurgical routes. This post stays with direct recycling specifically, and with the step that makes it viable at all: relithiation, putting the lithium a degraded cathode has lost back where it belongs … Read more

Automated Robotic Pack Disassembly: What Battery Recycling Can Learn from White Goods

structure of a battery pack

Most EV battery packs are disassembled by hand today: a technician discharges the pack, then works through fasteners, wiring harnesses, adhesive joints and potting compound one pack at a time. It’s slow, and it puts a person directly next to a charged pack that may be several hundred volts. Recycling Processes and Recycling Process Engineering … Read more

Urban Mining: The Richest Ore Deposit You’ve Ever Thrown in a Drawer

urban mining image showing a mining lorry hauling ore out of a drawer

Somewhere in your house is a drawer full of dead phones, old laptop chargers, and a cable for a device you no longer own. Multiply that drawer by every household on the planet and you get one of the strangest resource deposits in existence. Richer, per tonne, than most gold mines on Earth. Welcome to … Read more

What’s the Value of an Old Battery Pack?

battery metal prices from 2020 to 2026 and showing the volatility

It’s easy to assume every retired lithium-ion pack is a small pot of gold waiting to be shredded. In practice the recycling value of an end-of-life pack depends almost entirely on cathode chemistry, and in 2026 that value ranges from genuinely profitable to actively negative. Here’s what the current numbers look like, chemistry by chemistry, … Read more

Why Recycling Matters

battery recycling capacity vs year and forecast

Battery recycling sits at the intersection of three converging pressures: a looming wave of end-of-life material, a structurally constrained primary supply chain, and a regulatory framework that is moving from voluntary to mandatory. Each of these alone would justify investment in recycling infrastructure. Together, they are driving one of the fastest-growing sectors in the battery … Read more

Battery Energy Storage System (BESS) Decommissioning

disconnecting battery modules

and End-of-Life Planning: Why Care Today? Author: Bluewater Battery Logistics As renewable energy generation continues to grow, the use of battery energy storage systems (BESS) in solar farms has become increasingly important for stabilizing the grid and enabling the integration of intermittent solar and wind power. The permitting process to build a BESS facility often … Read more

Key Minerals in a Battery

minerals in a battery pack

Pulling together an estimate of the key minerals in a battery so that we can use this within the Battery Pack Database. That would then allow us to offer a key set of numbers for battery recycling. This image has done the rounds of the internet and might be a good place to start with … Read more

Battery Recycling: A Need of the hour.

The Need of the hour today is to have a sustainable closed loop Battery Manufacturing. In this article I will go through the various major reasons and constraints for recycling batteries from Electric vehicles.